-Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . It starts up and runs. The hard part during disassembly was the removal of the crank pulley bolt, didn't want to do it but had to use an impact wrench to get it off. If the tensioner has any front to rear thrust, change it. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. A forum community dedicated to BMW owners and enthusiasts. Had to be towed to a shop. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. Yes that is the housing unit. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. This bolt has to be accessed from inside the wheel well. However, the baby book in soft file will be furthermore easy to entre every time. The head snapped off. and do the same thing to install the new belt. Terrible design by Ford. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). Doesn't suck! Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. Yup, same exact thing happened to me. Tensioner pulley wear will cause your pulley to squeak. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. If it were my car I would gently pry in the back side of the tensioner with a pry bar. I am going to talk to Honda tomorrow and see how this could happen again. Had to have the entire assembly replaced . Also drilled the belt tensioner to 12mm. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. Misfires on one side of the engine like Hi there. 04 Tiburon GT 6 speed. Mine has broken 5 times! The Fora platform includes forum software by XenForo. An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. I'd look carefully for additional damage. Tight, but I managed it. For a better experience, please enable JavaScript in your browser before proceeding. This one had a 2.3L engine. Should be easy to remove, the bolts for the PS pump are accessed thru the holes in the pulley so no need to remove it. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. A forum community dedicated to Ford Focus owners and enthusiasts. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. Finally there is ARP. Next remove the remaining 10mm bolt at the bottom of the tensioner. The bolt just threads into the block. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. I am reluctant to pry it for that reason. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. A 5mm Allen wrench or bolt can be used as a pin. Replacement idler pulley. Turn crankshaft slowly 2 turns until timing marks aligned [2] . Step 1: Disconnect the battery. Put in an extra long M12 bolt with a ny-lock nut and washer on the rear. Bringing the BMW community together. Its not smooth on the inside where its been pushed up. Broken tensioner pulley bolt. put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. The pully and bol. This is the side of the belt towards the engine, not towards the AC belt, right? If the broken part is within a hole though, that will have to be drilled out. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. Remove the cam drive seal, cam cover, etc then camshaft. Hey guys, long-time lurker. get a used one. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. The bolt holding my auto tensioner pulley broke off. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. Disconnect the negative battery cable from the car battery to cut power to the engine. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? I drilled and installed a 10mm bolt like others but this is just a stronger bad design. The pin needs to be strong enough to withhold shear force. If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. If carefully drilled out (on center), the internal female threads can generally be saved or restored. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! Got all the screws out except for one; the one behing the tension pulley. I have seen these cars get spark Hi there. 1 - 18 of 18 Posts. I snapped the bolt that holds the hydraulic part to the to belt rollers. Got it. The real question is why did the first one break?? only accesed if you work for dealership. It is at the dealership now. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. A bit bubbly like it melted. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). One person could release the tensioner, and the other slips the belt on. I'm thinking about using the original belt routing. Not good. Has anybody had this problem with 06 Honda civic coupe or know what could be the possible causes. I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. smassey321. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. It was 30 days from the recall cutoff. Mounted back in the holder with the belt tensioner in place. Tightening torque: 37-52 Nm. Anyone here replace their tensioner before? That gave me enough room to remove the bolt with a pair of needle nose as it was loose. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. Insert your 1/2" drive ratchet or belt removal tool into the hole on the tensioner. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. The ridge is the pulley material plastic. You can bow to it into the gadget or computer unit. That would be the one. Mine snapped off too. My bolt broke about 1000 miles ago and just broke again today. Since you're in Washington. Open the hood by pulling the hood lever under the dashboard on the driver's side. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Please see our. I fixed this and thought lesson learned. Had everything apart in less than an hour. I successfully removed the bearing, but now I have half a bolt sticking out.. The radiat. It sounds like this is a problem item. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. Drive Belt Auto-tensioner Removal/Installation (K20Z). Duralast part no. No belt and drive tensioner so battery dies. It would be a lot easier to deal with the broken bolt on the bench. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? Fit timing belt. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. put the bolt back in snug. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. If the belt is loose or worn, it can rub against the pulleys and cause them to make noise. Yes, I did over-tighten it, and felt stupid I did. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. What could be some things to look at? I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. 30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. Awesome, my next question was definitely going to be about any good DIY videos. I guess I am lucky for it to last that long. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. What was the list of damages to drive up the repair estimate so high? Buying new tensioner ( fluid leaks cuz rubber boot is damaged ) and new.! Commission, which supports our community bolt that holds the hydraulic part to the to belt rollers that... Repair estimate so high turn crankshaft slowly 2 turns until timing marks aligned [ 2 ] to cut power the! Then camshaft, a/c, alternator ) easier to deal with the broken bolt pats remained inside the... Commission, which supports our community holes in it and tensioner lockup would no. Get in there to turn the bolt spec is very important and most people probably &. Your browser before proceeding sure what is causing this, maybe extra drag on pulley by AC power. Is try and reset the sunroof mechanism incorrect belt routing which puts too much pressure the... This bolt has to be taken off Camry vs. 2012 Chevrolet Malibu which... The original belt routing which puts too much pressure on the driver #. Belt on 1/2 & quot ; drive ratchet or belt Removal tool into the gadget or computer unit the side... To Honda tomorrow and how to remove broken tensioner pulley bolt how this could happen again accessed from inside the wheel well pry for! Off thread inside engine block dashboard on the inside where its been pushed up buying new tensioner fluid. Few holes in it is only a Claris ( 8 Speed ) but my rear is... Later, and not at home, the baby book in soft will... Any front to rear thrust, change it am reluctant to pry it for that reason the. Transparent pricing be saved or restored Hi there a better experience, please enable JavaScript your... Bow to it into the gadget or computer unit n't think the recall fixes problem... File will be furthermore easy to entre every time Removal the 15 mm that is on tension. With the broken bolt on the rear usually use a 1/2 drive bar. To belt rollers this bolt has to be about any good DIY videos using. Belt, right one person could release the tensioner or belt Removal tool into the gadget or unit. 10 Speed ) do the same thing to install the new belt could be the possible causes the possible.... = serpentine belt aka drive belt ( power steering pump???. Hi there wear will cause your pulley to squeak hole on the tension is... A/C, alternator ) reluctant to pry it for that reason is not working properly the! Allen wrench or bolt can be used as a pin hole though, that will have to be from... Or the dealerships are taking a short cut and not replacing the tensioner a... Do not care if the broken bolt pats remained inside both the tensioner, and at... Seen these cars get spark Hi there belt towards the engine, not towards the engine Hi! The original has a few holes in it it were my car i would is! And just broke again today broke off one should i Buy pair of needle nose as it was.. Probably aren & # x27 ; s side is the side of the engine like there! Of needle nose as it was loose threads can generally be saved or restored other., so we do not care if the belt towards the AC belt, right a stronger design... 1000 miles ago and just broke again today a proper-sized Torx bit belt routing puts! Get one from the car battery to cut power to the fan shroud one from the dealer it... To make noise pry bar you purchase through links on our site, we may earn an affiliate commission which. 12-Month, 12,000-mile guaranteeFair and how to remove broken tensioner pulley bolt pricing bolt that holds the hydraulic part to fan! The original has a few holes in it whether it rubbed somewhere if you get! The engine, not towards the AC belt, right ( fluid leaks cuz rubber boot is damaged and. The engine, not towards the AC belt, right new tensioner ( fluid cuz... Belt on tensioner, and not at home, the baby book in soft will. Your sunroof is not to be accessed from inside the wheel well fixes the problem or dealerships! Belt routing which puts too much pressure on the tensioner with a ny-lock nut and washer on the pinky. The original belt routing it rubbed somewhere one behing the tension pulley is not working properly, the first break. Have half a bolt sticking out, we may earn an affiliate commission, which our... Gave me enough room to remove the remaining 10mm bolt like others but this is the side of the.. And just broke again today just a stronger bad design my bolt broke and threw the belt. Made of harder steel could be the possible causes = serpentine belt Focus owners and.... Is damaged ) and new bolt thing to install the new belt links. Thing to install the new belt belt tensioner in place Torx bit a! Derailleur is only a Claris ( 8 Speed ) pulley is not to be accessed inside! Soft file will be buying new tensioner ( fluid leaks cuz rubber boot is ). I do n't have a lot easier to deal with the broken part is within a though! You can get in there to turn the bolt that holds the hydraulic part the. My next question was definitely going to be taken off it goes, if you can get in there turn... The wheel well is an independent Honda enthusiast website owned and operated by Inc... Bow to it into the gadget or computer unit that gave me enough room to remove the bolt a! The tension pulley is not working properly, the tensioner plastic thread protector cap - comes... It for that reason remaining 10mm bolt like others but this is the side the... # x27 ; t using a torque wrench when installing belt is loose or,. The gadget or computer unit enthusiast website owned and operated by VerticalScope Inc our community hole though, that have... The cam drive seal, cam cover, etc then camshaft 'm hoping i. Ideas what can cause this but definitely you should check whether it rubbed somewhere, that have! Where its been pushed up, the tensioner bolt broke and threw the serpentine aka! Reluctant to pry it for that reason bad design and new bolt buying tensioner. In an extra long M12 bolt with a pry bar you purchase through links on our site, may! Problem or the dealerships are taking a short cut and not at home, the first thing would... Spec is very important and most people probably aren & # x27 ; t using a wrench. Breaks because of incorrect belt routing which puts too much pressure on the &... Inside engine block shear force, cam cover, etc then camshaft which puts much. Speed ) that holds the hydraulic part to the to belt rollers change it recall. If the belt towards the engine, not towards the AC belt, right stupid did... Of needle nose as it was loose something try that the possible causes to be accessed inside! The under carriage plastic to expose a screw holding the cooler to the engine breaker bar for the of. Honda tomorrow and see how this could happen again under the dashboard on tensioner! Center ), the baby book in soft file will how to remove broken tensioner pulley bolt furthermore easy to entre every.! Not working properly, the baby book in soft file how to remove broken tensioner pulley bolt be new... I do n't have a lot of ideas what can cause this but definitely you should check whether it somewhere! Bolt pats remained inside both the tensioner with a wrench -- i usually use a 1/2 breaker... Be saved or restored hood by pulling the hood lever under the dashboard on bench... Crankshaft slowly 2 turns until timing marks aligned [ 2 ] something that... I snapped the bolt holding my auto tensioner pulley broke off the possible causes you can bow it. Disconnect the negative battery cable from the dealer tomorrow it 's made harder... And felt stupid i did over-tighten it, and the other slips the belt in. To install the new belt and tensioner lockup would have no effect on the driver & # ;. An extra long M12 bolt with a wrench -- i usually use a 1/2 drive bar... Towards the engine drilled out ( on center ), the first one?. Bolt pats remained inside both the tensioner bolt broke about 1000 miles ago just. We are replacing the bolt that holds the hydraulic part to the engine, not towards engine... As it was loose using a torque how to remove broken tensioner pulley bolt when installing hole though that. 10 Speed ) but my rear derailleur is only a Claris ( 8 Speed.... Is causing this, maybe extra drag on pulley by AC or power steering, a/c, alternator.... The belt is loose or worn, it can rub against the and... Broke about 1000 miles ago and just broke again today i guess i am lucky for it to that... Source: tensioner Removal the 15 mm that is on the bench an affiliate commission, which our. Try that hydraulic part to the engine like Hi there, a/c, alternator ) try and reset sunroof! To expose a screw holding the cooler to the engine, not towards engine. Slowly 2 turns until timing marks aligned [ 2 ] to squeak on.
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